Aluminium Vs. Steel Welding

One reason aluminium is different from steels when welding is that it does not exhibit colour as it approaches its melting temperature until it is raised above the melting point, at which time it will glow a dull red. When soldering or brazing aluminium with a torch, flux is used. The flux will melt as the temperature of the base metal approaches the temperature required. The flux dries out first, and melts as the base metal reaches the correct working temperature. When torch welding with oxyacetylene or oxyhydrogen, the surface of the base metal will melt first and assume a characteristic wet and shiny appearance. (This aids in knowing when welding temperatures are reached.) When welding with gas tungsten arc or gas metal arc, colour is not as important, because the weld is completed before the adjoining area melts.